Passenger side axle back together

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Getting the knuckle seal on I spend a bit of time trying to get the rubber grease seal (red arrow) to snap into the knuckle before I realized I was making it too hard.  I started putting the retainer on and used that to force the seal into place.  Before I started I squirted oil on the felt seal (blue arrow) where it rubs on the ball.  Not sure if that is necessary but it felt right.

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Looks good.  The bolts are snug but not stupid tight.

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Next Rachael put the axle in while I put some sealer on the spindle.  It took all of our hands to get the parts held in place while putting the bolts through so I did not get any pictures.  Rachael torqued the bolts to 30 ft-lbs.  I just guessed at that torque.

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Next the “s” shaped little brake line and the new brake hose.  We reused the old clip.

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Brake hose is attached.  Three more wheels to go!

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While Rachael worked on the knuckle I was cleaning parts.  Bearings look good.

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Got the drum and hub de-greased too.  The drum does not look worn at all.  It was probably turned “recently”

 

Building the brakes back up

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I only had a little time tonight so I decided to put the brakes back together.  To help me do this later on the other 3 I will cover every step.  Here we have to backing plate ready to rock.

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The first step is bolting the wheel cylinder on.  For some bizarre reason the car uses 4 unique wheel cylinders.  Crazy.  This is the one for the passenger side front.

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Done.

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Next these rods go in. I lubricated both ends of the rods.

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Brake shoes go into the slots on the rods.

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Next the retainer rod and spring go for the left (rear) shoe.

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Next the ratcheting spring for the self-adjuster goes over the end of the rear shoe.

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Here is the adjuster cleaned and lubricated.  Hard to believe this cleaned up so well.

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Self adjuster is in place on the ends of the shoes.

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Then the other shoe’s retainer goes on.

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The first of my new springs goes on next.  This holds the self-adjuster together.

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Then a new spring on the leading (front) shoes.  These springs were $8 each but it is amazing how much stronger the new springs are than the old ones I took off.

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Then the spring on the trailing shoe.  Notice how they go next to each other.

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Next the linkage for the self adjuster goes in.  The pivot point screws into the trailing shoe.

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Done.  Looks purdy!

Passenger side front brake

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I decided to do one wheel at a time on the brakes.  Since the backing plate, hoses, and everything else are a rusty mess  I decided to just remove everything.  There are 6 bolts on 3 lock plates that hold everything together.   Once I bent the tabs on the lock plates back I hit the bolts with an impact wrench.

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With the backing plate and brakes out of the way I next removed the hose.   The lower end is held on by two of the kingpin bolts.  Impact wrench time again!

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I had already removed the brake line from the upper end of the hose.  So all I had to do to get the hose out was remove this rusty-ass clip.  This is in pretty bad shape but might be salvageable.

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After cleaning around it to try and keep dirt out of the axle I popped the spindle off.  Here is the spindle and hardware.  The spindle looks to be in good shape and the bushing inside it does not seem badly worn.

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With the backing plate on the workbench this is the easiest brake job ever.  I carefully photographed each step as I took the brakes apart.  I am going to replace the cylinders and springs.  Hopefully the rest can be saved.

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Good thing I have new wheel cylinders.  This is pretty gross.  I could not get the piston to move at all.  I will try and get these apart later but for now they go in the discard pile.  Time for a massive parts-cleaning party.

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I got everything painted but the backing plate.  That will have to wait until next time though.  It is too cold to keep painting tonight.

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I also hit the frame where the brake hardware attaches with a wire brush.  When it gets a little warmer I will paint all this too.  But time to knock off for today.